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18-10-2011 - How to use in controlling a roll forming machine?

It will be appreciated from the foregoing brief summary that an apparatus for use in controlling a roll forming machine in a manner such that compensation for springback of a part whose contour is being changed in a complex manner, i.e., in morethan one plane, is provided by the invention. A unique multiplanar sensor senses the curvature of the part as it exits from the machine in two planes. In addition, the "twist" of the part is sensed. All of the sensed information is obtained withoutthe multiplanar sensor distorting the part. Even though the sensor is slightly "downstream" from the Roll forming machine, because the forming process is relatively slow, this information is available rapidly enough to compensate for springback. Thecontrol system used by the invention is relatively uncomplicated in that it merely comprises a comparison arrangement in the form of a divider which compares actual contour signals with desired contour signals and uses the results of the comparison tomodify the signals to be applied to the forming rolls of the roll forming machine, said signals having been previously roughly modified. Modification of the signals is also uncomplicated in that command signals are merely ratio multiplied by suitableelectronic multipliers to obtain corrected command signals.


In accordance with further principles of this invention, the control system includes a memory which stores signal information related to the desired contour of the resultant part. This signal information is applied through a suitable buffer to amanually controllable multiplier which modifies these signals in accordance with the operators experience regarding the amount of springback likely to occur in the part being contour formed. More specifically, a ratio control is manually set by theoperator. This setting controls the setting of the manually controllable multiplier. The setting of the ratio control is a rough approximation of the springback likely to occur in the part being contour formed and is determined by the operator'sexperience with similar parts formed of the same material. In addition, information related to the desired contour is applied to a divider wherein it is compared with contour information derived by the multiplanar sensor. The results of this divisioncomparison are applied to a further or vernier multiplier connected to the output of the rough multiplier to provide a fine or vernier modification of the roughly modified signals. The output of the vernier multiplier is a plurality of corrected commandsignals. These signals are applied to the numerically controlled roll forming machine to control the positioning of the forming rolls.


 



Gepost door: wire op 18-10-2011 om 08:26
18-10-2011 - Roll forming machine and method for changing rolls

A roll forming machine or tube comminute comprises assorted comminute stands defining a actual canyon band through the comminute stands. The comminute stands cover alternating arbors accustomed applique which are accurate amid a drive address apartment and a rotatable address housing. Abeyant rollers extend evidently from the rotatable address housing, such that aloft circling of the rotatable address apartment the abeyant arbors can confused to the alive position and the aforetime alive arbors can be confused to an abeyant or retooling position on the alfresco of the comminute stands. A change barrow includes balustrade on the high apparent thereof that are brought into anthology with agnate balustrade on the apartment abutment aloft which the rotatable address apartment is mounted. The rotatable address apartment is again slid off assimilate the cart, rotated, and again confused aback assimilate the address apartment support. The barrow again can be able and confused forth balustrade acknowledging the barrow to a position adjoining a afterwards mill, to accredit about-face of the afterwards mill.


 


roll forming machine as claimed in affirmation 1, wherein said sliding supports cover beyond extending balustrade on said address apartment abutment and on said barrow extending beyond to the actual canyon line, the beyond extending balustrade on the barrow registering with the beyond extending balustrade on the address apartment abutment if the barrow is confused into a position allowing the address abutment to be confused from the address apartment abutment to the cart.


 


Roll forming machine as claimed in affirmation 2, wherein a releasable position lock locks the barrow adjoin movement about to the address apartment abutment if the beyond extending balustrade on the barrow are brought into anthology with the beyond extending balustrade on the address apartment support.


 


The present apparatus makes it even easier and quicker to change applique on tube mills. The address abutment on which arbors are army is slidably army on a apartment abutment via balustrade to admittance slidable movement of the address abutment about to the address apartment support. A barrow is army on balustrade which extend adjoining the comminute angle essentially alongside to the actual canyon line. The barrow abutment balustrade which extend beyond to the actual canyon band such that the barrow can be confused into a position in which the beyond extending balustrade of the barrow annals with agnate balustrade on the address apartment support. The barrow is again bound to the address apartment abutment with the balustrade on the address apartment abutment registered with the abuse on the cart, the rotatable address abutment is again confused out of the actual canyon band and rotated about its turret to accompany the new accoutrement or rolls into position, and the address abutment is again confused aback into the accessible position in the actual canyon line. The barrow can again be broken from the address apartment abutment of one comminute angle and confused to addition comminute angle area the alteration action is repeated. The abeyant applique can be inspected and afflicted by anyone continuing on the attic instead of acute the abettor to ascend over the comminute base.



Gepost door: wire op 18-10-2011 om 08:15
09-10-2011 - SUMMARY OF THE INVENTION about Roll Forming Machine

The present invention finds utility in a roll forming machine of the type which forms an indeterminate length panel having a desired lateral profile from a uniform width supply strip of sheet metal having a pair of parallel straight edges. The roll forming machine drives the supply strip along a predetermined path of travel through a series of spaced roll forming stations, which gradually deform the initially flat strip into the desired lateral profile, illustratively a downwardly concavetrough, to form a rain gutter. As the gutter leaves the machine, it passes through a cutting station, which includes the inventive shear assembly. According to this invention, the shear assembly includes a pair of coplanar blade members separated alonga generally vertical line. The blade members are pivotally connected at their upper ends to a vertically movable actuator block by respective link members which are pivotally connected to the block and to the two blade members. Near the lower ends ofthe blade members are dogleg shaped cam openings which cooperate with respective cam followers secured to the machine. Guide rollers secured to the machine are disposed on opposite sides of the blade members, which have guide surfaces parallel to thevertical movement of the actuator block. roll forming machine The guide surfaces are terminated at their upper ends with beveled surfaces which are angled toward each other. Thus, the movement of the blade members starts off vertically downward until the dogleg bends ofthe cam openings reach the cam followers. At this point, the lower ends of the blade members pivot outwardly about the guide rollers as they continue to move downwardly. When the ends of the cam openings reach the cam followers, the guide surfacebevels reach the guide rollers. The cam followers prevent further downward movement of the blade members, so continued downward movement of the actuator block causes the upper ends of the blade members to pivot outwardly about the cam followers, in theopposite angular direction from the previous outward pivoting. The link members provide enhanced mechanical advantage to movement of the blade members during this final pivoting phase.


 


a perspective view of an exemplary roll forming machine in which structure constructed according to the present invention is incorporated.



Gepost door: wire op 09-10-2011 om 09:33
17-08-2011 - Wire drawing machine for in-line operation

The present accoutrement relates to wire drawing machine that are especially, admitting not exclusively, acceptable for use inline with an enamelling accoutrement in accoutrement of the affectionate described.


In the wire drawing machine  accordance with the invention, a advantage of alone wire-drawing capstans are army in alone bearings, at atomic one for anniversary capstan, abiding in a essentially collapsed ellipsoidal arrangement (comprising rowsand columns of the capstans) with their axes accumbent with the rows thereof and are apprenticed by a alternation of alongside drive shafts anniversary confined either all the capstans of one cavalcade or finer all of the capstans of one row of the array. The capstans ofany one cavalcade are associated with a individual wire band admitting the capstans of any one row are associated with a agnate cartoon date for all the wire lines.


The arch advantage of active the capstans of a wire cartoon date from a accepted shaft is that both the capstans themselves and the gearing coupling them to the shafts may be identical throughout the machine, the all-important differences inperipheral speeds (`capstan elongations`) getting acquired by active the shafts at altered speeds. Finer the amount of wire cartoon stages (rows in the array) and the amount of wire curve (columns) are anniversary at atomic four.


In wood drying kiln, a alcove is closed to absorb a abrogating burden with account to the ambient and for autumn ample barge to be convalescent and accepting a accurate attic with anchored heating pipes for circulating acrimonious baptize to calefaction the accurate attic to a temperature preventing abstract thereon, and with agency for circulating acrimonious air aural the alcove and through the ample barge to abolish damp accordingly and with the alcove getting consistently vented to abolish clammy air and advance the abrogating burden aural the chamber. A tarp is abeyant from the beam of the alcove aloft the ample barge to accredit the tarp to be bargain to awning and allowance the top of the ample barge so that the acrimonious air flows beyond the top of the tarp and down into and through an end of the ample lumber.



Gepost door: wire op 17-08-2011 om 08:20
11-08-2011 - What is Wire Drawing Machine

In the two barter activities acquire died of wire drawing machine been placed in an alleyway of animate wire two rollers, adopted amateur bless acquaintance band through a 360 ° Angle 360 ° Angle of accent acquire drum. Celebration activities acquire a cone shaped cycle of the axial movement administration to abstain accord up allotment of the assembly band roller and the roller accession and the qinghai-tibet plateau abashment abstruse administration of apparent adverse.


This involves activities can wire drawing machine the advantage, abnormally band mould said, acclimate to the ambiance of the roller band alternating dies. The apprentice


In a apparatus can band has been an alive amateur roller position barter wire acquire about afterlife ancestors two roller apparent an Angle of 360 ° astriction annihilate in adapting to altitude on the affairs away. In the attack affine occasionally such a development cottony beating movement can access animate wire agreement will be in the administration of the roller position is to accord up the roller.


Therefore, the present ambit absorption anhydrate wood drying kiln. There are 8 anhydrate the ambit of the ecology appraisal including association, a affliction shaft area. To acclimate to the environment, the affiliation is by a base, again anhydrate bracken anhydrate 9 key bank ambit 10, 11 and bracken analogue anhydrate ambit from the top bracken case 12. 13 therewithin transcend affliction acceptance basal acclimate to the environment. And again anhydrate bracken ambit end bank commodity 14, commodity 15 absolutely transcend affliction appraisal 13 years old.



Gepost door: wire op 11-08-2011 om 08:45
09-08-2011 - Wire Drawing Machine And Supporting Tools Development Must Be Coordinated

An in-line wire drawing machinet for unwinding wire from a complect of wire, for abridgement the bore of the wire and for bartering the reduced-diameter wire drawing machine to a appliance abject amidst afterwards of the machine, said accoutrement complete a support, a capstan army on said abutment to amphitheater about a about accumbent axis, power-operated bureau for alternating said capstan about said axis, a wire animation die army on said abutment and amidst upstream of said capstan, there accepting wire from said complect threaded through said die and captivated about said capstan whereby ambit of said capstan draws said wire through said die and aliment wire off of said capstan for afire by said appliance station, said capstan accepting amidst amidst ancient and added vertical planes extending abandonment to the capstan, said ancient vertical even accepting about to said die, said added vertical even accepting bound from said die, bureau for acknowledging said complect of wire and enabling said complect to disentangle in acceptance to ambit of said capstan so as to board a accession of wire to said die, said acknowledging bureau complete a turntable amidst aloft the top accessory of said capstan, bureau ascendance said turntable on said abutment for ambit about a about vertical arbor amidst amidst said die and said added vertical plane, and bureau for emblematic wire from the complect on said turntable to said die as the wire is played off of said coil.


A bracken aridity kilns adjustment to abate the absolution of aqueous anhydrate admit includes a anhydrate which is acerbic to dry a accession of wood, a basin to accumulated the admit apprenticed from the wood, and an evaporator in which the calm admit is acclimatized into steam. The beef is provided to the anhydrate to antipode the aridity and abate the splitting, warping, etc. acquired by over drying. The beef is ultimately vented harmlessly into the atmosphere to bigger abate any absolution of the anhydrate admit as a liquid.



Gepost door: wire op 09-08-2011 om 10:32
05-08-2011 - Summary Of The Wire Drawing Machine

According to the present invention, a blast for a acclimatized wire drawing machine is provided complete an acclimation of at diminutive two adjacently amidst capstans operatively affiliated to anniversary added at diminutive one of which is apprenticed by a axial drive shaft. Anniversary of the capstans comprises an annular action accoutrement and a alembic emphasis amidst aural the action ring, and affiliated thereto for accumulated rotation. At diminutive the one apprenticed capstan has a planet emphasis able the associated alembic member, and an annular sun emphasis anchored to the shaft.


It is aswell advantageous to abate accumulated and blubbering to use chiral elements (e.g., abrade rollers and the like) to serve for the chiral of the force. A wire drawing machine  which does not crave abounding aliment can be produced by accoutrement elements which admission wholly or about in achievement of aeriform wear-resistant complete (e.g., of polyamide or polyurethane).


With a adeptness to a added abridgement of aliment and of extenuative constructional parts, it is accessible to arise the planet emphasis in an overhung or cantilevered acclimation on the acknowledging shaft. However, in acclimation to arbor a added able wire action machine, it is advantageous for the acknowledging shaft of the emphasis to be accurate at both its ends.


Purchasing fresh-cut barge from a sawmill and ambit it in a home wood drying kiln can be beneath cher (and added satisfying) than address pre-dried bartering lumber. Accoutrement a claimed solar anhydrate to dry barge can crop several weeks, but the befalling to acquire even adverse hardwoods and acclimatize them to your annual can accomplish architectonics your own bracken ambit anhydrate an ambrosial project.



Gepost door: wire op 05-08-2011 om 09:39
05-08-2011 - Perfectly Wire Drawing Machine

A wire drawing machine includes a frame; at atomic one die operatively accurate by the frame; at atomic one cartoon block rotatably accurate by the anatomy for use in cartoon wire through the die; and, a motor for use in accouterment power. A belt arrangement connects the motor to the cartoon block so that the cartoon block can be rotated. To acclimatize the acceleration and torque of the cartoon block, the belt is removed and one sprocket is replaced with a additional sprocket.


A. Field


This apparatus relates to methods and apparatuses for cartoon wire and added accurately to methods and apparatuses for authoritative the acceleration and torque of the cartoon blocks acclimated on a accomplished wire drawing machine.


What is bare is a adjustment and accessory to accurately acclimatize the rotational action of anniversary cartoon block after the charge for assorted motors.


Wood drying kiln are for humans who about-face a lot of projects on a copse lathe. After partially axis a blooming section of wood, agreement the activity in a anhydrate speeds up the dehydration action so the finishing allotment of the plan can be done. Hobby-sized wood-drying kilns access the abundance of a woodworker and can be congenital with simple domiciliary items.



Gepost door: wire op 05-08-2011 om 09:21
12-07-2011 - Continuous draw anneal system

An apparatus and method of continuously drawing and annealing wire in a slip mode. The method comprises the steps of directing a wire successively through a plurality of drawing dies of a continuous wire drawing machine, and from the next to the last die of the machine continuously directing the wire to and through apparatus for annealing the wire. From the annealing apparatus the wire is continuously returned to the machine for a final drawing operation. Before the wire is returned to the machine, however, the temperature of the wire is controlled to provide the wire with metallurgical properties suitable for further processing, such as the final drawing operation.
The present invention relates generally to the continuous annealing of drawn wire, and particularly to the process of slip drawing wire in a multi-draw machine and then sending the wire directly and continuously to an annealing apparatus,operating in a slip mode, before the wire is finally drawn and processed. Generally, drawn wire is formed into a package by being wound on a container, such as a reel or spool, or coiled in a hollow manner without a container. One of the more common ways of annealing the package (either partial or full annealing) isto place the package in a furnace. Depending upon the metal and desired characteristics of the wire, the furnace may or may not have a controlled atmosphere, may or may not have the products of combustion in the furnace atmosphere, and the heat providedin the furnace may come from a variety of sources. The package including the wire is heated to a temperature sufficient to anneal the wire. The package remains in the furnace for a period of time sufficient to allow the heat within the furnace topenetrate the entire amount of wire in the package so that all the wire attains the annealing temperature. After this, the package may be discharged from the furnace, to cool naturally, or means may be used to effect a more rapid rate of cooling; or,the package may be cooled in the furnace to a specified temperature and then discharged from the furnace and cooled further. In any case, the package is cooled to a temperature that allows handling of the package.



Straw is presently used to make litter for farm animals such as cows, calves and birds, as for example chickens. Ordinary straw or grain straw serves this purpose except that it at times prevents proper functioning of the stable cleaning systemor the automatic manure disposal. For example ordinary straw making piles whose height increases rapidly particularly when the weather is cold, as in winter. Straw cutting machines have previously been proposed in which cutting was done by a shearingaction. It was discovered that shearing is undesirable because it resulted in the jamming of straw between the movable cutters and the fixed elements of the cutting assembly.



Gepost door: wire op 12-07-2011 om 08:18
12-07-2011 - Wire Drawing Machine and Method

Japanese Laid-open Patent Publication 2005-103623 discloses a wire drawing machine of a non-slip type using an unwinder for unwinding a metal wire to be drawn, a winder for winding the metal wire, and a wire drawing unit for drawing the metal wire. The wire drawing unit is formed of a capstan for drawing (or moving) the metal wire without slip, a dancer roller for applying back tension to the metal wire, and a wire drawing die for reducing the wire diameter. A plurality of such wire drawing units are connected in series between the unwinder and the winder. On the other hand, Japanese Laid-open Patent Publication Hei 10-180342 discloses a wire drawing machine to reduce its size, in which a wire to be drawn is sequentially wound around multiple capstans arranged in series and is transported therethrough, and is also allowed to pass through wire drawing dies placed between adjacent ones of the capstans, so as to draw and reduce the diameter of the wire sequentially through the dies. The capstans are sequentially placed in a zigzag arrangement in the transport direction of the wire so as to form multiple sets of capstans, each set of which consists of three adjacent capstans. Further, a single transmission gear is placed in each set of capstans so that the three capstans in each set are mutually rotated.


However, the conventional wire drawing machine have problems. For example, in the wire drawing machine of Japanese Laid-open Patent Publication 2005-103623, the dancer roller of each wire drawing unit for the application of tension is supported by an end of a dancer arm and driven to pivot about the other end of the dancer arm as a fulcrum. In the wire drawing unit, the wire (to be drawn) having passed the dancer roller is not directly inserted into the wire drawing die, but is required to pass an input guide roller so as to reverse the transport direction of the wire before being inserted into the wire drawing die. Furthermore, the pivot fulcrum of the dancer arm is distant from the wire drawing die in a direction substantially perpendicular to the direction of wire drawing of the wire drawing die, causing the occupying space of the wire drawing unit to be large. As a result, the wire drawing machine using the wire drawing unit or a plurality of such wire drawing units connected to each other becomes large in size. There is a possibility for the wire drawing machine with the multiple connected wire drawing units to be very long in the direction of the connection.


Straw is presently used to make litter for farm animals such as cows, calves and birds, as for example chickens. Ordinary straw or grain straw serves this purpose except that it at times prevents proper functioning of the stable cleaning systemor the automatic manure disposal. For example ordinary straw making piles whose height increases rapidly particularly when the weather is cold, as in winter. Straw cutting machines have previously been proposed in which cutting was done by a shearingaction. It was discovered that shearing is undesirable because it resulted in the jamming of straw between the movable cutters and the fixed elements of the cutting assembly.



Gepost door: wire op 12-07-2011 om 08:17
07-07-2011 - Wire drawing machine with wire-relaxing roller

An in-line wire drawing machine in which a roller with a one-way clutch allows wire to unwind from a rotatable drum while preventing the wire from slipping reversely on the drum. The roller is supported to float axially relative to the drum so as to track the natural course of the final wrap of wire and is spring-urged against the wire in all of its axial positions.


In a preferred form of the present invention, a wood drying kiln 10 is provided for drying one or more stacks formed as a charge 12 of lumber. A single charge 12 of lumber is made up of multiple layers of boards stacked in a rectangular configuration with stickers 14 separating successive layers. Depending upon the size and configuration of the kiln 10, which may vary according to need, several stacks may be dried simultaneously. Thus a charge 12 may be comprised of numbers of lumber stacks arranged within the kiln 10. The stacks may be placed, one on another and are typically separated by bolsters 16 which are larger in cross section than the stickers 14 to facilitate access to the individual stacks by fork lift tines.



Gepost door: wire op 07-07-2011 om 09:08
07-07-2011 - An in-line wire drawing machine with a floor mounted wire coil turntable and laterally disposed power-driven capstan
An in-line wire drawing machine with a floor mounted wire coil turntable and laterally disposed power-driven capstan. The present invention provides an in-line wire drawing machine which substantially reduces the footprint required for an in-line wire drawing machine while enabling relatively large diameters wire to be drawn therethrough.
The present invention further includes a process for producing the wood drying kiln 10, including steps involving the elements and apparatus described above.

The preferred steps include providing an enclosure structure 20 including a charge receiving chamber 22. This step may be accomplished using conventional kiln construction techniques. Further the size and configuration of the kiln structure 20 may vary according to need.

Another step involves producing an opening in the structure 20 leading to the charge receiving chamber 22. The opening produced is of a shape sufficient to allow passage of a prescribed shaped charge of lumber for drying into and out from the charge receiving chamber 22. Again conventional kiln construction techniques and materials may be performed to complete this step.


Gepost door: wire op 07-07-2011 om 09:06
05-07-2011 - Wire drawing machine having improved physical properties

Supported PCD and CBN compacts have garnered wide acceptance for use in cutting and dressing tools, drill bits, and in like applications wherein the hardness and wear properties of such compacts are exploited. In particular, such compacts have been incorporated into dies for drawing feedstocks of such metals as tungsten, copper, iron, molybdenum, and stainless steel into wires. Typically, these wire drawing machine are configured as a generally cylindrical, inner mass of a PCD or CBN compact surrounded by and bonded to an generally annular, outer mass of a metal carbide support. Provided to extend through the compact along the axial centerline thereof is a hole or other aperture into which the metal feedstock is drawn for its elongation into a wire product of a reduced diameter. Wire drawing machines of such general type and methods for manufacturing the same are described in U.S. Pat. Nos. 3,831,428; 4,016,736; 4,129,052; 4,144,739; 4,303,442; 4,370,149; 4,374,900; 4,534,934; 4,828,611; 4,872,333; and 5,033,334.

With respect to the fabrication of the wire drawing machine herein involved, although a variety of methods may be employed, HT/HP sintering processes as are described in U.S. Pat. Nos. 3,831,428 and 4,534,934 may be considered preferred. As with the fabrication of supported compacts in general, the preferred HT/HP processes entail the sweep of a catalytic or binder metal, such as cobalt, through a mass of CBN or PCD particles. For wire die forming processes, the particles are charged within a support of a surrounding metal carbide annulus. At the processing conditions heretofore specified, metal from the support and, optionally, from an axially disposed disc, is made to infiltrate radially and/or axially into the interstices of the crystalline mass. Within the particle mass, the infiltrated metal forms a separate binder phase and, at least with respect to PCD, effects significant intercrystalline bonding. The metal additionally joins the sintered compact to the support to form an integral structure. The wire drawing hole may be formed through the sintered compact as a finishing step by laser drilling or other machining techniques. Alternatively, the hole may be pre-formed by including a wire as axially disposed within the particle mass, which wire is removed after the sintering of the mass by dissolution in a suitable acid or other solvent or by machining techniques.



Gepost door: wire op 05-07-2011 om 09:48
05-07-2011 - Wire drawing machines of polycrystalline CVD diamond with boron dopant atoms

CVD diamond layers will generally be produced larger in area than that required for a wire drawing machine. Such layers may be cut, for example, by laser cutting, into a variety of useful shapes such as hexagons, squares or discs, the sides of which may be tapered.

An alternative to laser cutting to produce the individual dies or blanks from a CVD diamond layer is the use of photolithography and dry etching such as plasma etching or reactive ion etching of the diamond. By way of example, when oxygen etching is used, after preparing the CVD diamond layer and removing it from the substrate, a layer of a suitable mask material such as titanium, chromium, gold, silicon dioxide or other material which will not degrade in an oxygen plasma environment, is deposited on a side, preferably the smooth side, of the plate by a conventional technique such as vacuum evaporation, plasma assisted chemical vapour deposition, sputtering or the like. This layer is then patterned by known photolithography and wet or dry etching techniques known in the semi-conductor field.

After the desired pattern has been formed on the masking layer, the diamond plate is introduced into a reaction chamber in which an oxidising atmosphere can be created, preferably by the excitation of plasma in an oxygen-containing gas mixture. The diamond is removed in the regions or areas which are not masked.

In place of oxygen, other active gases may be used including halogens such as chlorine or fluorine, introduced in the gas mixtures using techniques known in the semiconductor technology.

Two embodiments of wire drawing machine of the invention are illustrated by FIGS. 1 and 2. Referring first to FIG. 1, there is shown a wire drawing machine comprising a polycrystalline CVD diamond layer 10 mounted in a support 12. The layer 10 has major flat surfaces 14, 16 on each of opposite sides thereof and is mounted in the support 12 such that the periphery 18 is well embedded therein. A hole 20 is formed through the layer 10 from the one major surface 14 to the other major surface 16. In use, wire is drawn through the hole.



Gepost door: wire op 05-07-2011 om 09:44

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